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| PM100RSD120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts A B AA - DIA. (4 TYP.) H Y AC W W W RY AC Y Z V 12 3 4 5678 9 11 13 15 17 19 T Q Q 10 12 14 16 18 AE (15 TYP.) F EC B J AB - THD (6 TYP.) 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 11. W P 12. V WPI 13. V NC 14. V NI 15. Br 16. U N 17. V N 18. W N 19. FO P N W U V W AH AH Z G M D M S Z Z Y 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AF AG X P AD U N L K Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Low Loss Using 4th Generation IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100RSD120 is a 1200V, 100 Ampere IntellimodTM Intelligent Power Module. Type PM Current Rating Amperes 100 VCES Volts (x 10) 120 V WPC WP V UPC UP GND GND IN V VPC V WPI V CC V CC V CC V CC V CC V CC GND GND GND GND GND GND GND GND GND GND GND GND OUT OUT OUT OUT OUT OUT B N W V U OUT TEMP SI SI SI SI SI SI SI V CC FO FO FO FO FO FO FO IN IN IN IN IN IN V UPI W FO U FO VFO VVPI VNC WN V NI FO BR VN UN VP P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 5.310.04 4.740.02 4.330.04 4.27 3.760.02 3.29 2.01 1.602 1.54 1.37 1.33 1.02 Millimeters 135.01.0 120.50.5 110.01.0 108.5 95.50.5 83.5 51.0 40.68 39.0 34.7 33.7 26.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.69 0.65 0.52 0.43 0.39 0.16 0.285 0.24 0.22 Dia. Metric M5 0.128 0.10 0.08 0.07 0.06 0.02 Millimeters 17.5 16.5 13.2 11.0 10.0 4.0 7.25 6.0 Dia. 5.5 M5 3.22 2.6 2.0 1.8 1.6 0.5 0.95 +0.06/-0.0 24.1 +1.5/-0.0 0.85 0.79 0.780 21.5 20.0 19.82 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature* Mounting Torque, M5 Mounting Screws Mounting Torque, M5 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125C Start Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Volts Symbol Tj Tstg TC -- -- -- VCC(prot.) PM100RSD120 -20 to 150 -40 to 125 -20 to 100 31 31 920 800 Units C C C in-lb in-lb Grams Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C) VCES IC ICP VCC VCC(surge) PC 1200 100 200 800 1000 595 Volts Amperes Amperes Volts Volts Watts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) FWDi Rated DC Reverse Voltage (TC = 25C) FWDi Forward Current (TC = 25C) Collector Dissipation (TC = 25C) VCES IC ICP VR(DC) IF PC 1200 50 100 1200 50 416 Volts Amperes Amperes Volts Amperes Watts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br -VNC) Fault Output Supply Voltage Applied between (UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO) IFO 20 mA VD VCIN VFO 20 20 20 Volts Volts Volts *TC Measure Point 10 12 12 3 4 5678 9 11 14 16 18 13 15 17 19 P N B U V TC 63MM W 2 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current ICES VEC VCE(sat) VCE = VCES, Tj = 25C, VD = 15V VCE = VCES, Tj = 125C, VD = 15V Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 100A, VD = 15V, VCIN = 15V VD = 15V, VCIN = 0V, IC = 100A, Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 100A, Pulsed, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 15V VCC = 600V, IC = 100A Tj = 125C, Inductive Load -- -- -- -- -- 0.5 -- -- -- -- -- -- 2.5 2.4 2.1 1.0 0.15 0.4 2.5 0.7 1.0 10 3.5 3.2 2.8 2.5 0.3 1.0 3.5 1.2 mA mA Volts Volts Volts S S S S S IGBT Brake Sector Collector Cutoff Current ICES VFM VCE(sat) VCE = VCES, Tj = 25C, VD = 15V VCE = VCES, Tj = 125C, VD = 15V FWDi Forward Voltage Collector-Emitter Saturation Voltage IF = 50A VD = 15V, VCIN = 0V, IC = 50A, Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 50A, Pulsed, Tj = 125C -- -- -- -- -- -- -- 2.5 2.65 2.60 1.0 10 3.5 3.30 3.25 mA mA Volts Volts Volts Control Sector Over Current Trip Level Inverter Part (VD = 15V) Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection (VD = 15V) (Lower Arm) Supply Circuit Under Voltage Protection (-20 Tj 125C) Circuit Current toff(OC) OT OTR UV UVR ID VCIN(on) VCIN(off) IFO(H) IFO(L) Minimum Fault Output Pulse Width* tFO VD = 15V Trip Level Reset Level Trip Level Reset Level VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage Fault Output Current* Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br -VNC VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V VD = 15V OC SC OC Tj = 25C Tj = 125C -20C Tj 125C, VD = 15V -20C Tj 125C, VD = 15V 228 145 75 -- -- -- 111 -- 11.5 -- -- -- 1.2 1.7 -- -- 1.0 345 -- -- 340 144 10 118 100 12.0 12.5 60 15 1.5 2.0 -- 10 1.8 -- -- -- -- -- -- 125 -- 12.5 -- 82 20 1.8 2.3 0.01 15 -- Amperes Amperes Amperes Amperes Amperes S C C Volts Volts mA mA Volts Volts mA mA mS *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it. 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Inverter Part Symbol Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Junction to Case Thermal Resistance Brake Part Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Each IGBT* Each FWDi* Each IGBT Each FWDi Each IGBT* Each FWDi* Case to Fin Per Module, Thermal Grease Applied *TC measured point is just under the chips. **If you use this value, Rth(f-a) should be mesured just under the chips. Min. -- -- -- -- -- -- -- -- -- Typ. -- -- -- -- -- -- -- -- -- Max. 0.21 0.35 0.13** 0.21** 0.30 0.80 0.22** 0.36** 0.018 Units C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol VCC VD VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br -VNC Using Application Circuit Input Signal 0 ~ 0.8 4.0 ~ VD 0 ~ 20 3.0 Volts Volts kHz S Value 0 ~ 800 15 1.5 Units Volts Volts ***With ripple satisfying the following conditions: dv/dt 5v/s, Variation 2V peak to peak. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Inverter Part SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) DIODE FORWARD CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) 3.0 SATURATION VOLTAGE, VCE(sat), (VOLTS) 102 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 101 DIODE CURRENT, -IC, (AMPERES) 2.5 2.0 1.5 1.0 0.5 0 0 SWITCHING TIMES, ton, toff, (s) toff 101 100 ton VD = 15V Tj = 25oC Tj = 125oC 100 20 40 60 80 100 120 0 0.5 1.0 1.5 2.0 2.5 3.0 COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD VOLTAGE, VEC, (VOLTS) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) 101 REVERSE RECOVERY TIME, trr, (S) 100 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD Irr 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW, (m)J/PULSE) 102 SWITCHING TIMES, tc(on), tc(off), (s) 101 Esw(off) Esw(on) Esw(off) 100 tc(off) tc(on) tc(off) 10-1 trr 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 Esw(on) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 10-2 101 102 COLLECTOR CURRENT, -IC, (AMPERES) 100 103 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) CIRCUIT CURRENT VS. CARRIER FREQUENCY 101 100 Tj = 25oC CCIRCUIT CURRENT, ID, (mA) N-SIDE 100 80 60 10-1 40 P-SIDE 10-2 STANDARD VALUE Rth(j-c)Q = 0.21oC/W (IGBT) Rth(j-c)F = 0.35oC/W (FWDi) SINGLE PULSE 20 10-3 10-3 0 10-2 10-1 TIME, (s) 100 101 0 5 10 15 20 25 CARRIER FREQUENCY, fC, (kHz) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 100 Amperes/1200 Volts Brake Part COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 3.0 SATURATION VOLTAGE, VCE(sat), (VOLTS) SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.0 2.5 2.0 1.5 1.0 0.5 0 0 10 20 30 40 50 60 0 12 13 14 15 16 17 18 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 60 50 40 30 20 10 0 0 0.5 1.0 1.5 2.0 2.5 3.0 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 2.5 2.0 1.5 1.0 0.5 0 VD = 15V Tj = 25oC Tj = 125oC Tj = 25oC VCIN = 0V VD = 17V 15 13 IC = 50A Tj = 25oC Tj = 125oC TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi BRAKE PART) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) DIODE FORWARD CHARACTERISTICS (TYPICAL) 101 102 100 10-1 DIODE CURRENT, -IC, (AMPERES) 101 10-2 STANDARD VALUE Rth(j-c)Q = 0.30oC/W (IGBT) Rth(j-c)F = 0.80oC/W (FWDi) SINGLE PULSE VD = 15V Tj = 25oC Tj = 125oC 10-3 10-3 100 10-2 10-1 TIME, (s) 100 101 0 0.5 1.0 1.5 2.0 2.5 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 6 |
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